REDUCE YOUR COMPRESSED AIR ENERGY COST
Improve Efficiency and Reduce Costs
Identify wasted compressed air and improve system efficiency through data logging, leak detection, compressor control and practical engineering advice.
- Data logging
- Leak detection
- System optimisation
IS YOUR COMPRESSED AIR SYSTEM WASTING ENERGY?
Where could your compressed air system be wasting energy?
Common causes include:
❌ Air leaks
❌ Excessive operating pressure
❌ Poor compressor control
❌ Incorrect compressor sizing
❌ Blocked filters
❌ Running multiple compressors inefficiently
COMPRESSED AIR DATA LOGGING
Professional Compressed Air Data Logging
We combine current, airflow and pressure logging with a review of production requirements to investigate how your compressed air system operates.
Our measurement plan can include:
✓ Airflow at the selected measurement point
✓ Electrical current over time
✓ Pressure at two relevant points
✓ Optional dew-point checks to assess dryer performance
These readings help assess demand, compressor operating patterns and pressure losses. We review controls, air treatment, receiver storage, pipework and the needs of production within the agreed scope.
WMC does not directly measure electrical power in kW during these assessments. Any energy-use, running-cost or savings figures derived from current and compressor data are estimates, with their assumptions stated.
Read why compressor current logging does not tell the whole story.
HOW WE CAN HELP?
How We Help Reduce Energy Costs
1. Leak Detection
Identify compressed air leaks, prioritise repairs and check the reduction in air demand. Explore our leak detection service.
2. Pressure Optimisation
Investigate pressure losses and opportunities to reduce compressor pressure while maintaining the supply required by production.
3. Compressor Sequencing
Multiple compressors should work together efficiently rather than competing.
4. Variable Speed Technology
Where appropriate, variable speed compressors can significantly reduce power consumption during fluctuating demand.
5. Pipework Improvements
Poor pipework design increases pressure drop and energy consumption.
6. Preventative Maintenance
Servicing helps maintain performance and reliability. We consider filter condition, drains and other maintenance issues that can affect system efficiency.
WHY CHOOSE WEST MIDLANDS COMPRESSORS?
Understand your system before investing in new equipment
We first understand how your compressed air system operates before making recommendations.
Our approach focuses on:
✓ Measuring actual system performance
✓ Identifying the root cause of inefficiencies
✓ Reducing operating costs
✓ Improving reliability
✓ Delivering practical, cost-effective solutions
We use measurements, site observations and equipment information to prioritise practical improvements. These may include leak repairs, control adjustments, treatment or storage changes, pipework improvements or an equipment upgrade.
BENEFITS
Benefits of a Compressed Air Energy Assessment
✓ Understand demand and operating patterns
✓ Identify avoidable air consumption
✓ Investigate unstable pressure and restrictions
✓ Prioritise maintenance and improvements
✓ Make better-informed equipment decisions
✓ Establish a baseline for follow-up checks
Potential energy and cost reductions depend on the findings, improvements implemented and operating conditions.
FREQUENTLY ASKED QUESTIONS
Frequently Asked Questions
How long does data logging take?
Logging typically covers several days. We agree a period that captures representative shifts, demand peaks and non-production activity, noting any unusual operating conditions.
Will production need to stop?
Monitoring takes place during normal operation once the instruments are installed. Installation requirements depend on access and existing measurement connections; fitting a suitable flow-meter connection may require planned isolation and a short shutdown. We agree this with you beforehand.
Can you identify air leaks?
Yes. A leak survey can be included in the agreed assessment to locate leaks for repair. Flow logging can reveal out-of-hours consumption, but we first account for equipment and processes still using air. Follow-up measurements can check the reduction in demand after repairs.
Do I need a new compressor?
Not necessarily. Many systems can achieve significant savings through optimisation before replacement is considered.
Will I receive a report?
Yes. The report explains the measurement locations and operating conditions, demand and pressure patterns, identified issues and prioritised recommendations. It distinguishes measured findings from estimates and sets out appropriate follow-up checks. Report scope is agreed before the assessment.
Start Reducing Your Energy Costs
Find out how efficiently your compressed air system is really operating.
Using professional data logging and system analysis, we identify opportunities to reduce electricity consumption, improve reliability and lower operating costs.
RELATED SERVICES
Head Office
Unit 3b Church Farm, Cornmeadow Lane, Claines, Worcester, WR3 7RL
Call Us 24/7
0800 002 5131
EMAIL US
enquiries@wmcompressors.co.uk
