Rerouting and Upgrading: Transforming an Old Pipe System with AirNet Aluminium Piping

Rerouting and Upgrading an Old Pipe System with AirNet Aluminium Piping

At West Midlands Compressors Ltd, we pride ourselves on delivering efficient, reliable, and innovative solutions for our customers. Recently, we completed a significant project for a valued customer in Wolverhampton, involving the rerouting of an old 50mm galvanised iron pipe and replacing it with a more modern and efficient 40mm AirNet aluminium piping system. Here’s a look at what was involved in this project and how it benefited the customer.

The Challenge: Rerouting for a New Carousel Machine

Our customer in Wolverhampton needed to install a new carousel machine in their facility. However, an existing 50mm galvanised iron pipe was obstructing the installation site. The original pipe, installed years ago, was positioned in a way that would interfere with the operation of the new machine. This posed a significant challenge, as the pipe was an essential component of the facility’s compressed air system. The task required not just rerouting the pipe but also ensuring that the new compressed air piping system would enhance the overall efficiency of the plant.

The Solution: Upgrading to AirNet Aluminium Piping

After assessing the situation, our team decided to replace the old 50mm galvanised iron pipe with a 40mm AirNet aluminium piping system. The AirNet system is renowned for its durability, lightweight design, and ease of installation. It provides a superior alternative to traditional piping systems, offering the following benefits:

• Corrosion Resistance: Unlike galvanised iron, which can corrode over time, the AirNet aluminium piping is highly resistant to corrosion, ensuring a longer lifespan and consistent performance.
• Efficiency: The smooth inner surface of the AirNet piping reduces friction, which in turn minimises pressure drop and improves airflow efficiency.
• Flexibility: The modular design of the AirNet system allowed us to easily adapt to the space constraints and reroute the piping just below the roofline, keeping it out of the way of the new carousel machines.

The Installation Process: Smooth and Swift

Our experienced technicians carefully planned the rerouting of the piping to ensure minimal disruption to the customer’s operations. The new 40mm aluminium piping was installed just below the roofline, providing a clean and unobtrusive solution. The lightweight nature of the AirNet piping made the installation process quicker and safer compared to handling heavy galvanised iron pipes.

Throughout the project, we maintained close communication with the customer to ensure their specific needs were met and that the installation was aligned with the upcoming machine setup.

Customer Satisfaction: A Successful Outcome and Future Plans

We are pleased to report that our customer is very happy with the outcome of the project. The rerouting and upgrade to the AirNet aluminium piping system not only resolved the immediate issue of the obstructed installation site but also future-proofed the customer’s facility. The new piping system is now positioned out of the way, allowing the carousel machines to be installed without any hindrance.

In addition to the immediate benefits, the customer has expressed interest in replacing the remaining galvanised piping with AirNet aluminium piping in the near future. They are looking forward to further enhancing their facility’s efficiency and reliability by continuing this upgrade.

Conclusion

This project in Wolverhampton highlights the importance of modernising old compressed air systems and the benefits that come with upgrading to new technology. By choosing the AirNet aluminium piping system, our customer has ensured that their facility is equipped to handle future challenges while optimising their current operations.

At West Midlands Compressors Ltd, we are committed to delivering solutions that meet the unique needs of each customer. If you’re facing a similar challenge or are interested in upgrading your compressed air system, don’t hesitate to get in touch with our team.